Prescriptive maintenance, planned around production.
The stop log shows where the hours go, but rarely which stops matter most or when to fix them. Stamped ranks stops by what they cost and prescribes the fix and the best window to make it, planned around production.
What the people who own the problem receive
- For the maintenance lead
Press 2 lost [N] hours last month to die changes running long, the biggest single loss on the line, so it is first on this week's list.
- For the maintenance lead
Check the burners and door seals on Furnace 1: gas per kilo has crept up on the same recipe for several weeks.
- Planned window, for the maintenance lead
Do the burner check on Furnace 1 in the gap before Thursday's grade change, so no charge has to move.
- For the tool room
Check the insert and coolant on VMC 3 before the next batch: the current tool is lasting about [N] parts fewer than the last few on the same part.
Numbers in [brackets] are placeholders. Your pilot writes these from your own plant data.
How Stamped plans the fix
Stamped watches specific energy consumption and machine signals for the slow drift that usually comes before a failure, such as a furnace burning more gas per kilo on the same recipe. It says what it is seeing and how sure it is, and is equally open about what it cannot see, such as bearing wear on a machine with no vibration sensor.
- 01
Rank
Stops are ranked by the output and time they cost.
- 02
Watch the drift
Energy per unit and machine signals, against each machine's own normal.
- 03
Plan the window
The fix is slotted where it moves no charge or dispatch.
Energy follows every operating decision.
A reheat or an hour of a furnace sitting hot and empty uses energy that never ends up in a good part. Because most of the saving comes from running the plant better, Stamped counts energy inside every action described above and measures it against your own baseline, with tariff windows and demand peaks treated as one input among many. On the utilities side it looks at compressors, air, steam and cooling, and moves load away from demand peaks where the plan allows. Less energy in every good part is also the most practical step toward decarbonisation, and for plants electrifying process heat, Stamped counts electricity per good part the same way.
In maintenance: Specific energy consumption, such as gas per kilo or power per tonne, creeping up on the same recipe is often the first sign of a fault, so energy drift is one of the signals maintenance hears about.
Also across the plant
Questions about maintenance
What does prescriptive maintenance mean in Stamped?
Stamped ranks stops by the output and time they cost and watches for the slow drift that usually comes before a failure. Because it knows the production plan, dispatch commitments and other constraints, it prescribes the fix and the best window to make it instead of only raising an alarm.
What early warning signs does Stamped watch?
Specific energy consumption and other slow drift, such as a furnace burning more gas per kilo on the same recipe or a compressor running a little longer every week. Where the meters record it, power quality is watched too, such as voltage dips or a falling power factor on a motor or furnace supply.
Is this predictive maintenance?
Yes, and it goes a step further: Stamped predicts which machines are drifting toward a failure, then prescribes the fix and the best window for it, so maintenance protects operational continuity instead of interrupting production.
How does Stamped decide which stops matter most?
The stop log already shows where the hours go, but it rarely says which stops matter most or when to fix them. Stamped ranks stops by the output and time they cost.
What if a machine has no sensor for a fault?
Stamped tells maintenance what it is seeing and how sure it is, and is equally open about what it cannot see, for example bearing wear on a machine that has no vibration sensor.
What owners usually ask us first.
- What does it cost?
- Only the pilot price is agreed at the survey. The pilot is paid and priced on its own, and the annual price comes after, based on the pilot's results.
- What do we need to install?
- Nothing new to start. Stamped connects to the machines, meters, ERP and registers you already have, and the survey tells you plainly if that is enough.
- How much of my team's time?
- Some hours with your plant head and your quality and maintenance leads during the survey, planned around production. In the pilot, actions reach the people who already own that work.
- Is our data safe?
- We sign an NDA before the survey. Stamped runs on a zero-trust architecture with encryption, your data is stored on cloud servers in India, and we work only with the data your team agrees to share.