Built for plants across industries.
Stamped is built for auto-component, steel and cement plants, and the same four areas apply in pharma and chemical plants. Each page below explains what Stamped looks at there.
Every plant loses efficiency in the same four places.
A forge, a kiln, a melt shop and a granulation suite look nothing alike, but the losses sit in the same places: a process setting that has drifted, a batch that goes wrong without anyone noticing in time, a plan that breaks mid-shift, and a stop or slow drift that maintenance hears about too late, with energy running through all four. What changes from one industry to the next is which signals matter, so Stamped's models learn your plant's own processes from its own history before recommending anything.
What the four areas mean in each industry.
Energy is counted in all four.
- Auto components »
- Process and control
- Restarts, die and heater temperature, shot and cure settings
- Quality and lot checks
- Lots at risk of rejection, audit and 8D records
- Planning and scheduling
- Re-plans after a press stops, furnace loading
- Maintenance
- Stops ranked by cost, tool life, gas per kilo
- Steel »
- Process and control
- Charge mix, power practice and tap temperature
- Quality and lot checks
- Chemistry misses and rolling rejects
- Planning and scheduling
- Melt shop and mill in step, hot charging
- Maintenance
- Cobbles, lining wear, power drift
- Cement »
- Process and control
- Kiln stability, false air, mill settings
- Quality and lot checks
- Free lime and fineness
- Planning and scheduling
- Mill runs, grade changes, silos and dispatch
- Maintenance
- Refractory hot spots, fans, mill trips
- Pharma »
- Process and control
- Granulation, drying and compression
- Quality and lot checks
- Deviations, OOS and batch records
- Planning and scheduling
- Campaigns, cleaning and QC holds
- Maintenance
- Equipment stops, air handlers, room pressures
- Chemicals »
- Process and control
- Batch phases against your best batches
- Quality and lot checks
- Off-spec batches and certificates
- Planning and scheduling
- Reactor sequence and QC release waits
- Maintenance
- Jacket fouling, agitators, cooling
Where Stamped looks in each industry.
Stamped looks across process, quality, planning and maintenance in each of them, with energy counted in all four. Our first deployments are in auto components.
Auto components
RejectionsCustomer complaintsAuditsOn-time delivery
Fewer rejections reach your OEM when batches at risk are flagged while they are still in the plant and each lot's record is ready when the auditor or the customer asks, across forging, heat treatment, machining, die casting and rubber moulding.
Lead industryView industry
Steel
Power per tonneHeat chemistryYieldCobbles
More good tonnes from every heat, with each heat run closer to your best practice for its grade and charge mix, and the melt shop and the mill kept in step when one of them is delayed.
Melt shop and rollingView industry
Cement
Kiln stabilityFree limeHeat and power per tonneKiln stops
More good clinker from the kiln you already run, with the kiln kept in its steadiest band, free-lime excursions caught before they fill a silo, and stops ranked by the clinker they cost.
Kiln, mills and utilitiesView industry
Pharma
Right first timeDeviationsBatch recordsHVAC and utilities
More batches right the first time, with batches that look like past deviations flagged early, the full record gathered for QA, and utilities that follow the production calendar within what your validation allows.
OSD, API and utilitiesView industry
Chemicals
Reactor yieldCycle timeOff-spec batchesSteam and cooling
More on-spec batches from the reactors you already have, with each batch improved phase by phase beyond your best ones and the off-spec path caught while it can still be corrected.
Batch and specialtyView industry
Every process in the auto-component supply chain.
Each process loses efficiency in its own way, and the auto components page explains what Stamped looks at in each one.
Questions plant leaders ask about industries
Which industries does Stamped work with?
We are starting with forging, heat-treatment and machining plants that supply OEMs, where a single rejection can cost far more than the part itself. In steel, cement, pharma and chemicals we start the same way, with a site survey on your floor and a written read-out of where we would begin.
Is it the same product in every industry?
The approach is the same, because every plant loses efficiency in process, quality, planning and maintenance, but the models learn from your own plant's data, so what Stamped looks at in a kiln is different from what it looks at in a forge.
Do we need new hardware, or another system next to MES, ERP and SCADA?
No hardware retrofit is needed to get started, because Stamped is software that works with the systems you already run. It is not another MES or CMMS: your MES, ERP and SCADA are where the data comes from, and Stamped works alongside them. Stamped brings their data onto one timeline, so they finally work as one picture of the plant.
How do we start?
We start with a site survey, which means a few days on your floor and a written read-out of where efficiency is being lost and what we would change first. If it makes sense, that is followed by a paid pilot on one line for eight to twelve weeks, and the first finding usually comes within about two weeks.