Across the plant, not one machine.
Stamped learns how your plant runs from the data it already records, then improves control, catches quality problems while the lot can still be saved, re-plans with the whole plant in view and plans maintenance around production, with actions your team can take.
Run better than your best shift.
Most process losses come from a setting that has slowly drifted, a restart night shift handles differently, or a line running faster than the next station can absorb. Stamped's process optimisation finds better settings, control rules and restart routines for each line and recommends them to your process engineer.
Catch the problem while the lot can still be saved.
By the time a part fails inspection, the cause is usually hours or days old: a part that went in cold, a transfer that took too long, or a quench that started late. Stamped links process data to every lot and alerts the right person while the lot can still be saved.
Re-plan with the whole plant in view.
Plans break in almost every shift, because a die change ran long, a furnace tripped or material arrived late. Stamped proposes the re-plan that works best for the whole plant, keeps machine utilisation up and idle time down, and shows what each option does to output, energy and delivery.
Prescriptive maintenance, planned around production.
The stop log shows where the hours go, but rarely which stops matter most or when to fix them. Stamped ranks stops by what they cost and prescribes the fix and the best window to make it, planned around production.
Energy follows every operating decision.
A reheat or an hour of a furnace sitting hot and empty uses energy that never ends up in a good part. Because most of the saving comes from running the plant better, Stamped counts energy inside every action described above and measures it against your own baseline, with tariff windows and demand peaks treated as one input among many. On the utilities side it looks at compressors, air, steam and cooling, and moves load away from demand peaks where the plan allows. Less energy in every good part is also the most practical step toward decarbonisation, and for plants electrifying process heat, Stamped counts electricity per good part the same way.
- ExampleFor the shift lead
Furnace 2 has been idle and hot for [N] hours with no load due before the shift change, so it can be set back now.
- ExampleFor the electrical lead
Three furnaces and the compressors are due to start together, so starting Furnace 3 a little later keeps the demand peak down without moving any charge.
- ExampleFor maintenance
The air leak on Line B is worth inspecting now, and the card closes once the feeder draw drops.
Numbers in [brackets] are placeholders. Your pilot writes these from your own plant data.
What owners usually ask us first.
- What does it cost?
- Only the pilot price is agreed at the survey. The pilot is paid and priced on its own, and the annual price comes after, based on the pilot's results.
- What do we need to install?
- Nothing new to start. Stamped connects to the machines, meters, ERP and registers you already have, and the survey tells you plainly if that is enough.
- How much of my team's time?
- Some hours with your plant head and your quality and maintenance leads during the survey, planned around production. In the pilot, actions reach the people who already own that work.
- Is our data safe?
- We sign an NDA before the survey. Stamped runs on a zero-trust architecture with encryption, your data is stored on cloud servers in India, and we work only with the data your team agrees to share.